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#361 |
Master Poster
Join Date: Aug 2013
Posts: 2,524
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As opposed to your appeal to a magazine article? So tell me, based on your years of experience in automotive engineering and manufacturing, design, study and testing, what tolerances and precision standards are workable, affordable and acceptable when it comes to manufacturing a vehicle like cyber truck? Be specific, please. |
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"We have put together, I think, the most extensive and inclusive voter fraud organization in the history of American politics. Joe Biden October 24, 2020 |
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#362 |
Penultimate Amazing
Join Date: Apr 2018
Posts: 34,736
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You don't have to be an automobile engineer to know that "all parts" don't have to have a sub 10 micron specification.
The people at Tesla actually responsible for designing and manufacturing this vehicles probably saw this email, did a lazy jerk-off motion at their desk, and promptly ignored it (or leaked it, as at least one did here). If this standard was actually insisted on the truck would never reach market or would be exorbitantly expensive. |
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#363 |
Master Poster
Join Date: Aug 2013
Posts: 2,524
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To summarize this flareup of Musk Derangement Syndrome:
Tesla is known for a low standard of manufacturing. Musk demands a higher standard of manufacturing. Musk is an idiot for demanding a higher standard of manufacturing. MDS is real. |
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"We have put together, I think, the most extensive and inclusive voter fraud organization in the history of American politics. Joe Biden October 24, 2020 |
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#364 |
Penultimate Amazing
Join Date: Apr 2018
Posts: 34,736
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A guy who doesn't understand how cars are made implementing an idiotic specification doesn't actually improve standards of manufacturing. Quality manufacturing actually requires more than the boss declaring "do it more gooder", believe it or not.
If anything, a top down approach by someone who is clearly out of their depth is a good explanation for why Tesla quality is so sub-par. |
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#365 |
Penultimate Amazing
Join Date: Aug 2008
Posts: 17,799
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Well first, the article is just quoting Musk and giving some background. I did not rely on it for anything besides the reporting of the fact of the leaked email.
Secondly, when I worked in Quality and Compliance ensuring that as a supplier to the automotive industry were in compliance with customer and supplier standards as well as international industry standards (specifically IATF 16949), it was common to find both over application of diamond dimensions to too tight a tolerance and over application of diamond dimensions themselves. In fact part of my job was getting engineers to review their documents and justify their choices. Which is why you asking for such specifics is a dead giveaway you haven't thought about this, not really. The tolerances are going to be determined by the needs of the specific application, desired performance, and cost requirements. It is going to be different for each part. Now you might wonder why I then can say this demanded standard is wrong. This is because the 'line drawing fallacy' is a fallacy. I can't tell you exactly where each line should be drawn for each part, but I can tell for certain that sub 10 micron is so far from any possiblely justified line that you can't even see the line from there. There might be parts in the electric motor that need that, but not the door. Not the windshield mounts. Not the frame. It's nonsense. Furthermore, having tight tolerance is good when in reality it's only good if you need it to work. Otherwise there is just less room for error. |
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Circled nothing is still nothing. "Nothing will stop the U.S. from being a world leader, not even a handful of adults who want their kids to take science lessons from a book that mentions unicorns six times." -UNLoVedRebel Mumpsimus: a stubborn person who insists on making an error in spite of being shown that it is wrong |
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#366 |
The Clarity Is Devastating
Join Date: Nov 2006
Location: Betwixt
Posts: 20,582
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It's important for Tesla's brand image that stepping on a Cybertruck has to hurt just as much as stepping on a LEGO brick.
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#367 |
Illuminator
Join Date: Sep 2006
Posts: 4,858
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none of their suppliers could hold those kind of tolerances.
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#368 |
Penultimate Amazing
Join Date: Apr 2018
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#369 |
Penultimate Amazing
Join Date: Jun 2010
Posts: 45,531
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As an idea of the level of precision being asked for.
I 3d print model kit parts and figures at 25 micron resolution. Average human hair diameter is 50 microns. |
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#370 |
Master Poster
Join Date: Aug 2013
Posts: 2,524
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"We have put together, I think, the most extensive and inclusive voter fraud organization in the history of American politics. Joe Biden October 24, 2020 |
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#371 |
Penultimate Amazing
Join Date: Jun 2010
Posts: 45,531
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It's a ridiculous level of precision to try and achieve on a mass produced stamped steel panel. Trying to assemble them to that precision on a mass production car assembly line is ridiculous.
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#372 |
... and your little dog too.
Join Date: Jan 2007
Posts: 16,207
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First, Elon Musk doesnt build the cars. They hire people to do that.
Second, why do you defer to Musks authority just because hes CEO? What special qualifications and knowledge does that grant him? Plenty of CEOs prove to be inept. Just look at the guy who runs Twitter. |
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#373 |
Thinker
Join Date: Jun 2022
Posts: 139
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The coefficient of expansion for stainless steel is about 14 x (10 -6 m/(m °C)). A 1.2 metre length of door exposed to sunlight while the rest of the truck is in shade might get 20 degrees C hotter than the surrounding metal. It would expand by 1.2 x 14 x 20 = 336 microns. If the doors had a 10 micron gap between themselves and the frame, they would jam.
When Musk specified a 10 micron tolerance, he was probably referring to the out-of-plane tolerance for the stamped body panel, and not the tolerance of the length or height. Out-of-plane variations on a reflective surface distorts the reflection, and makes it look like a novelty mirror at a funfair! |
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#374 |
Penultimate Amazing
Join Date: Jun 2010
Posts: 45,531
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#375 |
Thinker
Join Date: Jun 2022
Posts: 139
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You are right. It might work on thick glass, but not on thin steel. Stainless steel is the last material I would use to build a car, for a number of reasons. * It has inferior fatigue resistance to mild steel, so cracks propagate easier. * Small dings cannot be repaired with a bit of body putty and a coat of paint. You will have to replace the entire panel. * Any exposure to salt from roads or sea spray will cause corrosion, unless a very high grade (read expensive) stainless steel is used. This problem is made worse if the panel has a brushed finish instead of a polished finish. |
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#376 |
Penultimate Amazing
Join Date: Jun 2010
Posts: 45,531
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A whole panel shouldn't need to be replaced.
There are specialists who can repair and refinish Delorean panels after damage, I would think the same would be possible with the Tesla. As for fatigue resistance, that depends on the steel used. |
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#377 |
Illuminator
Join Date: Sep 2006
Posts: 4,858
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i don't think there's a steel stamping plant in the world that makes parts to the micron.
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#378 |
Uncritical "thinker"
Moderator
Join Date: Jan 2007
Location: UK
Posts: 31,029
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Exactly
Hell, I actually design devices to tighter tolerances but they happen to be Silicon (or now Gallium Nitride) chips. And even they, when they are put into JEDEC-standard packages, have looser tolerances. Example from a TO-247 package that is common in high voltage (650V transistors) as used in many electric vehicles https://fscdn.rohm.com/en/products/d...to247_tr-e.pdf Note that these dimensions are sometimes over 15x looser tolerance than Musk's demanded 10um. And no company will make those any tighter without a very good reason. Given that there would be no benefit and a lot of problems and rejected devices. I hate to think what the cost would be for that. |
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OECD healthcare spending Public/Compulsory Expenditure on healthcare https://data.oecd.org/chart/60Tt Every year since 1990 the US Public healthcare spending has been greater than the UK as a proportion of GDP. More US Tax goes to healthcare than the UK |
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#379 |
Master Poster
Join Date: Aug 2013
Posts: 2,524
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Whaaaat??? I don't believe you! Next you will be trying to tell me that Musk isn't is on the manufacturing floor at Starlink stuffing satellite dishes into boxes, or that he's not at SpaceX monitoring the life-support systems on the Dragon capsule headed to the ISS. I wasn't convinced before, but I am now, Elon Musk is a terrible CEO. |
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"We have put together, I think, the most extensive and inclusive voter fraud organization in the history of American politics. Joe Biden October 24, 2020 |
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#380 |
Philosopher
Join Date: Jun 2008
Posts: 6,652
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Anybody who buys a Tesla is a Musk fanboi. Got it.
300,000 electric vehicles were sold in Q2 of this year in the US, 48% more than the same period last year. 175,000 of them (58%) were Teslas. Last year Tesla sold over 1.3 million EVs worldwide. That's an awful lot of 'fanbois'. Ford recently announced that they are switching to Tesla's charge connector, and several other US car makers followed suit. Seems they are Musk 'fanbois' too!
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We don't want good, sound arguments. We want arguments that sound good. |
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#381 |
... and your little dog too.
Join Date: Jan 2007
Posts: 16,207
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#382 |
Official Ponylandistanian National Treasure. Respect it!
Join Date: May 2010
Location: Ponylandistan! Where the bacon grows on trees! Can it get any better than that? I submit it can not!
Posts: 51,598
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#383 |
Philosopher
Join Date: Sep 2010
Location: Lenoir City, TN/Mineral Bluff, GA
Posts: 7,678
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That’s exactly what it is. Most EV’s have trunks front and back, with the front one ranging from minimal to CAVERNOUS. Ford F150 Lightning Frunk:
![]() Of course, the reason for that huge frunk is the truck was designed for an engine up there. Most ground-up truck designs will likely have less frontal are, and so, smaller frunks. Tesla’s CyberTruck frunk, for example: ![]() |
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#384 |
Uncritical "thinker"
Moderator
Join Date: Jan 2007
Location: UK
Posts: 31,029
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As an aside, I was chatting with a colleague about beetles (obviously not designed for a front engine, but still looked like it from outside) as we both used to drive them.
The back of his glove compartment had broken, so he sometimes put a full length rolled up umbrella in it, which apparently caused some surprise when he pulled it out. |
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OECD healthcare spending Public/Compulsory Expenditure on healthcare https://data.oecd.org/chart/60Tt Every year since 1990 the US Public healthcare spending has been greater than the UK as a proportion of GDP. More US Tax goes to healthcare than the UK |
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#385 |
Illuminator
Join Date: Jan 2007
Posts: 4,270
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'A knave; a rascal; an eater of broken meats; a base, proud, shallow, beggardly, three-suited, hundred-pound, filthy, worsted-stocking knave; a lily-livered, action-taking knave, a whoreson, glass-gazing, superservicable, finical rogue;... the son and heir of a mongral bitch: one whom I will beat into clamorous whining, if thou deniest the least syllable of thy addition."' -The Bard |
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#386 |
Penultimate Amazing
Join Date: Apr 2018
Posts: 34,736
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I"m guessing the F150 has such a large frunk because American pickup truck styling right now is all about huge, chisel tip hoods, which look aggressive as hell to appeal to ego-deficient and impotent men, but also creates huge frontal blind spots for the driver.
An EV should allow for a much shorter hood and much, much better lines of sites, but I'm guessing appealing to the American market means putting form before function. At least you get some extra storage out of the deal so it's not totally pointless, but a pickup truck driver being able to see children directly in front of the vehicle would probably be more socially useful. |
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#387 |
Penultimate Amazing
Join Date: Jun 2010
Posts: 45,531
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#388 |
Illuminator
Join Date: Sep 2006
Posts: 4,858
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then they need to make the front look like a skull or something
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#389 |
Philosopher
Join Date: Jun 2008
Posts: 6,652
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Not just pickup trucks, SUVs too - even the small ones. I will never buy a vehicle with that styling, way too ugly!
OTOH I love the Cybertruck concept designs people have created, particulalry the military ones. That would turn some heads! The good news is that other car makers are now designing sleeker bodies like Tesla and Nissan did, both for aesthetics and lower drag.
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We don't want good, sound arguments. We want arguments that sound good. |
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#390 |
Philosopher
Join Date: Mar 2012
Location: Central California Coast
Posts: 6,770
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That's the stereotype version. Trucks are so huge right now for the same reason Teslas/EVs are selling - tax exemptions. Undersection 179, trucks over 6,000 pounds can be written off of your Federal Income Taxes up top $28,000. Some crafty congress people snuck this into the code, and now there is no reason to make smaller trucks or SUVs. Electric vehicles receive a $7,500 tax break. I doubt they'd sell as well without it. With the $28,000 tax break there's no reason for businesses to look at smaller vehicles.
And just so you know, small trucks are not an option on the new market. Used? Sometimes, but the fact is they don't make light pickups any more. I spent a year looking a small truck to replace my 1993 Nissan D21, ended up buying a 2016 Nissan Frontier, which is as small as they get, but it's twice the size of my old truck. Haven't run over any kids yet...that I know of... ![]() |
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#391 |
Philosopher
Join Date: Sep 2010
Location: Lenoir City, TN/Mineral Bluff, GA
Posts: 7,678
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For a few years, Tesla's did not qualify for the $7,500 tax break, and continued to sell quite well. We got the $7,500 credit when we bought our Honda Clarity PHEV in 2018. We got nothing in 2022 when we bought our Tesla Model 3.
But stipulated they do sell somewhat better with tax incentives. |
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#392 |
Penultimate Amazing
Join Date: Apr 2018
Posts: 34,736
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I suppose it's my fault for derailing, but some of this is also laid at the feet of Obama's CAFE standards. Instead of getting the desired effect of improving fuel economy, car manufacturers upsized their vehicles to classify as larger vehicles that had lower standards. There's a reason why small SUVs and small pickups basically don't exist on the US market anymore. Head on over to the Killdozer thread to discuss this more!
That said, the chisel tip hood design seems largely an aesthetic choice that could be easily avoided even with large engine, heavy trucks, and doubly so for EVs that don't need this large front end at all. |
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#393 |
Philosopher
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Location: Lenoir City, TN/Mineral Bluff, GA
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#394 |
Penultimate Amazing
Join Date: Apr 2018
Posts: 34,736
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yeah, and they're giants compared to their original versions. That's the thing, many of these companies have continued these model names, but they've grown so much they're entirely different vehicles at this point.
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The RAV4 and CRV aren't compact SUVs anymore, despite whatever history that name might imply. |
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#395 |
Illuminator
Join Date: Aug 2003
Location: ZZ9 Plural Z Alpha
Posts: 3,524
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Stainless steel expands when it gets warmer. I don't know which variety they are using in the Cybertruck but lets' assume it is about 10 micrometres per metre per degree C. Musk has asked for "single digit micron precision". That means, if you have a panel that is 1 metre long, if the temperature goes up by a degree C, it will be out of spec.
Furthermore, the Cybertruck is as ugly as ****. No amount of precision engineering is going to change that. |
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#396 |
Loggerheaded, earth-vexing fustilarian
Join Date: Sep 2006
Location: Wales
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#397 |
Penultimate Amazing
Join Date: Jun 2010
Posts: 45,531
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#398 |
Penultimate Amazing
Join Date: Nov 2003
Location: Port Townsend, Washington
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Cum catapultae proscribeantur tum soli proscripti catapultas habeant. Last edited by Trebuchet; 29th August 2023 at 11:34 AM. Reason: "hours" for "ours". That's a new one for me! |
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#399 |
Observer of Phenomena
Pronouns: he/him Join Date: Feb 2005
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#400 |
Maledictorian
Join Date: Aug 2016
Posts: 20,803
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Musk's best lasting legacy might be what Starlink is doing for Ukraine in the war against Russia.
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